Search

DIGITAL LIBRARY: SAMPE 2025 | INDIANAPOLIS, IN | MAY 19-22

Get This Paper

Optimizing PLA Performance: Effects of Injection Molding Parameters and Orotic Acid on Mechanical, Thermal Properties and its Compostability

Description

Title: Optimizing PLA Performance: Effects of Injection Molding Parameters and Orotic Acid on Mechanical, Thermal Properties and its Compostability

Authors: Peng Gao, Duncan Woodward, Max Johnson, Leia Kaminsky, Nicholas Gajkowski

DOI: 10.33599/nasampe/s.25.0228

Abstract: Polylactic acid (PLA) is a biodegradable, bio-based polymer derived from renewable resources, making it an attractive alternative to petroleum-based plastics in various industries. However, its limited mechanical properties and thermal performance hinder its application in high-performance sectors such as aerospace. This study investigates the impact of crystallization behavior on PLA's mechanical, thermal, and composting properties, focusing on enhancing PLA's crystallization through the addition of orotic acid (OA) as a nucleating agent. PLA samples were processed with varying injection molding parameters and compounded with 2wt. % OA to enhance crystallization. Differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), tensile testing, and industrial composting experiments were employed to evaluate the material's properties. The results demonstrate that the addition of OA significantly improved the crystallization of PLA, increasing its crystallinity from 17.34% to 53.44%, boosting the heat deflection temperature (HDT) from approximately 58°C to over 130°C, and enhancing ultimate tensile stress from 50.26 MPa to 59.63 MPa. These improvements in mechanical and thermal performance make PLA-2OA a more viable candidate for aerospace applications, where material durability and temperature resistance are crucial. Additionally, the material exhibited enhanced composting behavior, maintaining its biodegradability while achieving the necessary performance standards for highstress environments in aerospace.

References: [1] D. Mathijsen, "Leading the way in thermoplastic composites," Reinforced Plastics, vol. 60, no. 6, 2016. [2] T. Ishikawa, "Overview of automotive structural composites technology developments in Japan," Composites Science and Technology, vol. 155, pp. 221-246, 2018. [3] A. Yousefpour, M. Hojjati and J.-P. Immarigeon, "Fusion bonding/welding of thermoplastic composites," Journal of Thermoplastic Composite Materials, vol. 17, no. 4, pp. 303-341, 2004. [4] C. Ageorges, L. Ye and M. Hou, "Experimental investigation of the resistance welding of thermoplastic-matrix composites. Part II: optimum processing window and mechanical performance," Composites Science and Technology, vol. 60, pp. 1191-1202, 2000. [5] S. Atkinson, S. Nesbitt, R. Vaziri and A. Poursartip, "A Process Simulation Framework for In-Line Control of Continuous Resistance Welding," in SAMPE, Seattle, 2023. [6] S. Atkinson, "A process simulation framework for continuous resistance welding of thermoplastic composites" Master's Thesis. The University of British Columbia Vancouver, 2024. [7] E. Talbot, P. Hubert, M. Dubé and A. Yousefpour, "Optimization of thermoplastic composites resistance welding parameters based on transient heat transfer finite element model," Journal of Thermoplastic Composite Material, vol. 26, no. 5, pp. 699-717, 2011. [8] M. Palardy-Sim, J. Barroeta Robles, M.-A. Octeau, S. Roy and A. Yousefpour, "Towards in-line control of continuous resistance welding for joining structural thermoplastic composites," SAMPE Journal: Thermoplastics Edition, vol. 59, no. 5, pp. 9-17, 2023. [9] DLR, "Aviation - new technology for the manufacture of CRFP components," DLR, 2024. [Online]. Available: Aviation - new technology for the manufacture of CFRP components." DLR. https://www.dlr.de/en/images/2018/2/pressure-bulkhead-demonstrator_30256. [10] M. Palardy-Sim, J. Barroeta Robles, M.-A. Octeau, S. Roy, A. Guthrie, F. Ferland and A. and Yousefpour, "Towards robust, non-application specific continuous resistance welding," in Canadian International Conference on Composite Materials, Fredericton, Moncton, NB, 12 2022. [11] M. Dubé, P. Hubert, J. N. Gallet, D. Stavrov, H. E. N. Bersee and A. Yousefpour, "Metal mesh heating element size effect in resistance welding of thermoplastic composites," Journal of Composite Materials, vol. 0, no. 0, pp. 1-9, 2011. [12] J. Stanczak, J. Barroeta Robles, M. Palardy-Sim, S. Roy, M.-A. Octeau, F. Ferland, H. R. J. Elame, H. Laurin and A. Yousefpour, "Characterization of a test bench system for continuous resistance welding of thermoplastic composite joints," in SAMPE 2024, Long Beach, CA, 2024. [13] M. Endrass, S. Thissen, S. Jarka, M.-A. Octeau, M. Palardy-Sim and J. Barroeta Robles, "Towards continuous resistance welding for full-scale aerospace components," in SAMPE Europe, Amsterdam, 2020.

Conference: SAMPE 2025

Publication Date: 2025/05/19

SKU: TP25-0000000228

Pages: 13

Price: $26.00

Get This Paper